Briefly understand how to reduce the noise of the reducer in the reducer processing

People in the reducer industry know that the noise of the reducer, especially the worm gear reducer, is a headache for many reducer manufacturers.

Next, briefly understand how to reduce the noise of the reducer in the reducer processing. After years of research, it is proposed to optimize gear parameters, such as displacement coefficient, tooth height coefficient, pressure angle, center distance, to minimize the impact velocity of engagement, and the ratio of impact velocity of engagement to a certain value.

This method has proved to be a more effective method in practice. Range, reduce or avoid the gear design method of meshing pitch circle impact, can also significantly reduce gear noise. For how to reduce the noise of the reducer, many scholars at home and abroad regard the change of gear tooth meshing stiffness in gear transmission as the main factor of gear dynamic load, vibration and noise.

Reducing noise and ensuring stability during operation are the primary conditions for the quality of the reducer. However, with this method, the process requires shaping equipment, which is often unable to be implemented in Helical Worm Gearboxes Manufacturers large and small factories. Use the method of shape modification to minimize the dynamic load and speed fluctuation to achieve the purpose of reducing noise.

The increase in the number of companies has not promoted the expansion of the reducer industry

Under this situation, my country's reducer companies struggle to enter the competition in the high-end machinery market, but always wander in the low-end market. Especially small and medium-sized enterprises often have the problem of weak technology, strengthen the exchange of technology, the interaction of talents, learn from each other and communicate with each other, in order to seek long-term common development.

To establish a positive sense of innovation, we can introduce talents and establish experimental research and development rooms. Second, strengthen cooperation to seek a win-win situation. Small and medium-sized reducers should not focus on the 'full' product category, but can focus on the 'precision'. Reducer companies are competitors and partners at the same time.At this stage, my country's reducer companies are mainly small and medium-sized enterprises, and they are increasing day by day.

Fourth, independent innovation and increasing research and development. No matter how the brand is established, the quality of the product is the most fundamental prerequisite. Once small and medium-sized enterprises have sufficient funds, they will not give up on the path of independent innovation. However, innovation is always the core of the soul of an enterprise. To sum up, it is not possible for small and medium-sized reducer companies in my country to get rid of wandering in the low-end market and enter the high-end market in a moment. At this stage, although small and medium-sized reducer companies in my country also know the importance of innovation, they have no confidence in the path of independent innovation because of their limited technical capabilities. Tianyi Reducer Company believes that to get rid of this predicament, pragmatic efforts are needed. First, strengthen yourself.

We can combine the actual situation, give play to their respective characteristics and advantages, choose their respective flagship products, and embark on Parallel Shaft Gearboxes Suppliers a new path of dislocation competition and common development. That is, if you are unable to break into the high-end market in a short period of time, then first do well-known brands that serve the mid- and low-end markets. For most small and medium-sized reducer companies, they can learn from the quality supervision system of foreign reducer companies and set up a separate quality inspection team to improve their management level. After truly strengthening and hardening the low-end market, it will strive to innovate and increase research and development efforts, and eventually it will be among the top In the high-end market with reducers!

Third, dislocation competition, based on the main focus. However, the increase in the number of companies has not promoted the expansion of the reducer industry, and the grades of products are basically in the low-end field. Then, during the 12th Five-Year Plan period, how can my country's reducer companies improve themselves and join the trend of international brands? It is pointed out that companies need to do the following: First, pay close attention to quality and make a good brand. If an enterprise wants to achieve long-term sustainable development, it must establish its own brand. Motor companies have robbed the mid-to-high-end market of my country's reducer

Pay attention to the national industrial policy

The development history of the reducer industry in my country has been nearly 40 years, and the reducer products have been widely used in various fields of the national economy and national defense industry.. Food and light industry, electric machinery, construction machinery, metallurgical machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, transportation machinery, building materials machinery, rubber machinery, petroleum machinery and other industries Reducer products have strong demand.

The top ten brands in the reducer industry, which stand out, can rely on scientific and technological progress, rely on technological innovation, and under the guidance of national energy and environmental protection policies, adjust the corporate structure and product Wholesale Helical Worm Gearboxes Suppliers structure, and lead the rapid development of the reducer industry. In the cruel market competition, enterprises in the reducer industry must accelerate the elimination of outdated production capacity, vigorously develop high-efficiency energy-saving products, make full use of the national energy-saving product benefiting project policy opportunities, and increase product renewal ,

Adjust the product structure, pay attention to the national industrial policy, to cope with the complex and changeable economic environment, and maintain a good momentum of development. The huge potential market has spawned fierce industry competition. For a long time, the poor sealing performance of domestic transmission equipment has caused serious pollution of various industrial gases, liquids, dust and other toxic substances. In order to increase the domestic market share of domestic reducer transmission equipment and create its own brand, in recent years, domestic large-scale reducer manufacturers have developed and developed road rollers, rammers, road excavators and other equipment supporting the needs of construction machinery equipment..As the pace of economic globalization accelerates, reducer equipment manufacturing giants from Germany, Japan and other countries have come to China to invest and build factories, occupying the mid-to-high-end market of my country's reducer.

A series of products with hundreds of specifications, such as the high-power, coaxial gear reducer that adapts to the needs of mines and underground operations and transportation; the rotary arm planetary continuously variable speed reducer that adapts to the engineering variable range Results. Chemical, pharmaceutical and other industries have increasingly higher requirements for the sealing performance of transmission equipment

The helical gear adopts hard tooth surface

It can be widely used in equipment that needs to slow down in various industries. The helical gear adopts hard tooth surface, stable operation, large carrying capacity, and working environment temperature -10℃~40℃. It can be widely used in the deceleration mechanism of various mechanical equipment such as metallurgy, mining, lifting, light industry, chemical industry, transportation, construction and so on. The output is shaft-mounted, with six basic installation forms.1. It can rotate forward and backward.

The helical gear adopts hard tooth surface, stable operation, large carrying capacity, and working environment temperature -10℃~40℃. R series helical gear reducer R series helical gear reducer has the characteristics of small size, light weight, high carrying capacity, high efficiency, long service life, convenient installation, wide range of motor power, fine transmission ratio classification, etc. K series spiral bevel gear reducer motor helical gear worm gear reducer adopts the direct connection form of the motor, and the structure is a first-stage helical gear plus a first-stage worm gear drive.

Compared with similar products, this product has the characteristics of large speed change range, compact structure and convenient China Helical Worm Gearboxes Suppliers installation. F series parallel shaft gear motor F series parallel shaft gear motor adopts the unit structure modular design principle, which greatly reduces the types of parts and inventory, and greatly shortens the delivery cycle. S series worm gear reducer motor helical gear worm gear reducer adopts the form of direct motor connection, and the structure is a first-stage helical gear plus a first-stage worm gear drive. The ribbed high-rigidity cast iron box and gears are made of high-quality alloy steel, the surface is carburized and hardened, and the gear is ground to finish, smooth transmission, low noise, large load capacity, low temperature rise, and long life. It can rotate forward and backward.

It can be widely used in the deceleration mechanism of various mechanical equipment such as metallurgy, mining, lifting, light industry, chemical industry, transportation, construction and so on. The output is shaft-mounted, with six basic installation forms. This series of reducers do not carry oil before leaving the factory. Compared with similar products, this product has the characteristics of large speed change range, compact structure and convenient installation. Products are widely used in light industry, food, beer and beverage, chemicals, escalators, automated storage equipment, construction, machinery, iron and steel metallurgy, papermaking, wood-based panel machinery, automobile manufacturing, tobacco machinery, water conservancy, printing and packaging, pharmaceuticals, textiles , Building materials, logistics, feed machinery, environmental protection and other fields. It is recommended to add N220 intermediate pressure industrial gear oil in GB3141 before use